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Ductile Iron Declutch Gearbox

Ductile Iron Declutch Gearbox

Ductile Iron Declutch Gearbox

Short Description:

SLJ DI range

Declutchable Manual Override

Suitable for spring-return or double-acting pneumatic actuators. Used to drive part-turn valves such as ball valves, butterfly valves, and plug valves. Compared to the previous generation of SLJ products, the top bracket has been raised to make installation easier, while a lightweight design has been implemented to achieve cost optimisation.

Torque range: 300Nm~1200Nm

3 sizes. Ratios from: 35:1 to 54:1

 


Product Detail

Product Tags

Instructions for Installation and Operation

Connect the bottom side of the reducer to the valve and the bracket face to the cylinder. Then slide the valve shaft into the inner hole on the cylinder until the valve shaft end is well matched with the square hole of the cylinder on all four sides.

A tooth collision may occur when rotating the lever (by 180° outwards) to engage the worm. In such case, you need to turn the hand-wheel to a certain angle so that they can become engaged with each other.Actuating the device through pneumatic and manual means simultaneously is not allowed.

Normal Operation (Clutch Disengaged):

1. In the normal operating mode, the gear operator is “declutched” or disengaged from the actuator and valve drive train, allowing the actuator to freely move the valve without interference.
2. The automated control system or electric motor drives the actuator, and the declutch gear remains in a disengaged state.

Manual Operation (Clutch Engaged):

1. When manual operation is necessary, such as during power outages or system maintenance, the actuator must first be disconnected from the power source to prevent unwanted accidental operation.
2. Next, the operator engages the clutch mechanism. This engagement allows the gear override to engage the actuator and valve drive train and operate the valve open or closed.

Resume Normal Operation (Clutch Disengaged):

1. After manual operation is complete, the operator disengages the clutch mechanism to disconnect from the actuator and valve drive train.
2. After disengagement, the actuator can be reconnected to the power source for normal automated function.

Product Features

??Standard Top Insert
? Body material:?Ductile iron
? Full stamped hand-wheel (200-350)
? IP65 grade protection
? Nickel-plated input shaft, with more resistance to corrosion
? Ductile iron worm gear
? NBR sealing material
? Suitable for -20℃?~ 120℃?working conditions

Customization

? IP67 grade protection
? Aluminum-bronze worm gear
? Stainless steel input shaft
? For high temperature up to 320℃
? For low temperature down to -40℃
? For marine use

Main Components List

Part name

Material

Insert

Carbon steel

Housing

Ductile iron

Worm gear

QT500-7/?Bronze

Bracket cap

Ductile iron

Hand wheel

Carbon structural steel

Main Technical Parameter

Model ratio Rating input(Nm) Rating output(Nm) Efficiency(%)
SLJ30 35:1 35 300 24
SLJ70 38:1 70 700 26
SLJ120 54:1 90 1200 25

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